Precision Alloys Replicast® Process Guide

1: CAD Modeling
1: CAD Modeling

Computer Aided Design (CAD) model of the part is used to develop the method. A Computer Aided Machining (CAM) program is then used to develop a machining path for the CNC router.

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2: CAM
2: CAM

The CAD model is now used to create the machining paths for the CNC router.

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13: Cut Off
13: Cut Off

Feeders and runner system is removed and the part is finished in Precision Alloys finishing section.

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1: CAD Modeling
1: CAD Modeling

Computer Aided Design (CAD) model of the part is used to develop the method. A Computer Aided Machining (CAM) program is then used to develop a machining path for the CNC router.

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Replicast® Benefits:

 

•  25% lighter castings

•  50% less feed metal

•  40% more castings per melt

•  45% lower machining costs

•  Inert ceramic moulds more compatible with special steel alloys   

•  Improved machineability

•  High as-cast integrity

•  Excellent surface finish (3.2 – 7.6µin; 130 - 300 µm)

•  Consistently high dimensional accuracy (ISO 8062 CT5 – CT8)             

•  Reduced waste